埋弧焊是在焊劑層下通過(guò)電弧進(jìn)行焊接的一種方法。 具有焊接質(zhì)量穩(wěn)定、無(wú)電弧、焊接生產(chǎn)率高、煙塵少等優(yōu)點(diǎn),是管段制造、壓力容器、箱形梁等鋼結(jié)構(gòu)生產(chǎn)中的主要焊接設(shè)備。
Submerged arc welding is a method of using electric arc to weld under the flux layer,With the advantages of stable welding quality,high welding productivity,no arc light and less smoke,it has become the main welding equipment in the production of steel structures such as pressure vessels,pipe segment manufacturing and box-type beams and columns.
應(yīng)用范圍Scope of application:
半自動(dòng)埋弧焊小車主要應(yīng)用于鋼結(jié)構(gòu)、造船、橋梁和壓力容器等行業(yè)。
Semi-automatic submerged arc welding trolley is mainly used in steel structure,shipbuilding,bridge and pressure vessel industries.
主要特點(diǎn)Main features:
1、生產(chǎn)效率高:一方面焊絲導(dǎo)電長(zhǎng)度縮短,電流和電流密度提高,從而大大提高了電弧溶深和焊絲溶敷效率。(一般不開(kāi)坡口單面一次溶深可達(dá)20mm)另一方面由于焊劑和溶渣的隔熱作用,電弧上基本沒(méi)有熱的輻射散失,飛濺也少,雖然用于熔化焊劑的熱量損耗有所增大,但整體熱效率仍有較大提高
High production efficiency:on the one hand,the length of wire conduction is shortened,and the current and current density are increased,thus greatly improving the arc penetration and wire deposition efficiency(Generally do not open groove one-side solution depth up to 20mm).On the other hand,due to the heat insulation effect of flux and slag,there is basically no heat radiation loss on the arc,and there is little spatter.Although the heat loss for melting flux is increased,the overall thermal efficiency is still greatly improved
2、焊縫質(zhì)量高:熔渣隔絕空氣的保護(hù)效果好,焊接參數(shù)可以通過(guò)自動(dòng)調(diào)節(jié)保持穩(wěn)定,對(duì)焊工技術(shù)水平要求不高,焊縫成分穩(wěn)定,機(jī)械性能比較好
High quality of welding seam:the protection effect of slag against air is good,and the welding parameters can be kept stable through automatic adjustment,with low requirements on the welder's technical level,stable composition of welding seam and good mechanical performance
3、良好的工作條件:除了減輕手工焊操作的勞動(dòng)強(qiáng)度外,它沒(méi)有弧光輻射,這是埋弧焊的獨(dú)特優(yōu)點(diǎn)
Good working conditions:in addition to reducing the labor intensity of manual welding,it has no arc radiation,which is the unique advantage of submerged arc welding
4、自動(dòng)焊接:焊接參數(shù)可通過(guò)自動(dòng)調(diào)節(jié)保持穩(wěn)定。與手工電弧焊相比,焊接質(zhì)量對(duì)焊工技藝水平的依賴程度可大大降低
Automatic welding:the welding parameters can be maintained stable through automatic adjustment.Compared with manual arc welding,the dependence of welding quality on welder's skill level can be greatly reduced